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NASA HUNCH · Clear Creek High School · Architecture & Civil Engineering · 2021 – 2022

Destiny module exhibit

A NASA HUNCH brief to design an exhibit of the ISS Destiny lab for Houston's Hobby Airport. The real module is about fourteen feet across, and the airport's doors are seven feet tall.

EngineeringProgram

Outcome

National finalist, 2021–22 Destiny Module category.

My role

Project lead, CAD, build

Team

Two students, instructor Robin Merrit, NASA mentors

Reviews

Preliminary (Nov 2021) and Critical (Apr 2022)

Result

National finalist

RoleProject lead on a two-person team with Ashton East.

The constraint

The brief asked for an exhibit of the Destiny laboratory module at Hobby Airport. A module about fourteen feet in diameter has to pass through seven-foot doors, so the whole design had to come apart.

Design

  • End cones split into four interlocking sections of layered plywood
  • Interior corridor walls on hinges that fold flat for transport
  • A base platform of wood and sheet metal, light enough to move and stiff enough to carry the tube
  • A Southern Yellow Pine truss system in four segments that keeps the shape round and carries eight touchscreens
  • A bolted aluminum outer shell, HVAC, and wheelchair access through the corridor

I modeled it in Autodesk Inventor and presented it at a Preliminary Design Review and a Critical Design Review with NASA HUNCH mentors, then revised the design based on their feedback.

Building the model

We built a detailed scale model between October 2021 and February 2022, with a ribbed clear shell, interior panels and a fan base for airflow. We had 50 minutes of class a day, and both of us got COVID partway through, so we started coming in before school. Some of the build photos are timestamped 6:47 a.m.

Why it matters to me

It was my first project with constraints I didn't choose and a schedule that fell apart halfway through. It is the project that made me want to study engineering.

About the demo

The 3D model is a rebuild for this site from the design description, not the original Inventor CAD. Dimensions are illustrative, and the screens show sample content.

Demo

The exhibit in 3D

Turn the full-size design, cut it open, break it down for transport and watch each part clear a seven-foot door.

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